Packing machine Bosch Tevopharm Pack-20 for individual cardboard boxes with products (biscuits, rolls) in a film. The need to replace obsolete control system equipment (servo drive and non-standard controller)
GOALS & RESULTS
Reduced downtime thanks to the reliability of the new control system
Increase in the number of settings for the possibility of new products and increased productivity
Save maintenance resources and reduce troubleshooting time from hours to minutes with control system diagnostics
Reduce troubleshooting time and reduce operating costs through the use of modern unified components
Creation of a unified system for monitoring performance indicators with the possibility of analytics and scaling
SOLUTION
Modernization of the control system
Replacement of controller equipment with a modern controller Siemens SIMATIC S7-1500T (Technology) with touch operator panel Siemens SIMATIC Comfort Panel 12”
Replacement of drive technology with Siemens SINAMICS S120 modular servo converter
Replacement of low-voltage switching equipment: introductory machine, starting assemblies, intermediate relays
Control system in accordance with the international standard OMAC PackML (ISA-TR88.00.02), providing data for calculating OEE (Overall Equipment Effectiveness) and RCA (Root Cause Analysis of Stoppages); interface for communication with MES / MOM, a set of modes, states and parameters of the machine, the reasons for transitions between states, a standardized appearance
High-performance controller Siemens SIMATIC S7-1500T Technology (CPU 1515T-2 PN) for solving drive tasks of medium and high complexity (including axis synchronization with position correction)
12" touch operator panel for process control and setting of all necessary drive parameters
Siemens SINAMICS S120 modular servo drive with one Smart Inverter (with regenerative function), Motor Modules for controlling three axes, modules for connecting resolvers and SSI encoders to the DRIVE-CLiQ bus
Development of a set of schemes
PLC: Siemens SIMATIC S7-1500T
HMI: Siemens SIMATIC Comfort Panel
Drive: Siemens SINAMICS S120
Switchboard equipment
Placement of new equipment in existing control rooms
Electrical connection
Configuring Devices and Sensors
Setting up the drive technology
Configuring Siemens Motion Control objects
Training