TK series in-line mixed flow dryer for economical and gentle grain drying. The need to replace obsolete control system equipment. The need to improve the environmental situation: during the unloading of the dryer with the constant operation of the fans, dust and debris enter the atmosphere
Reduced downtime thanks to the reliability of the new control system
The use of frequency converters to control the dryer fans made it possible to drastically reduce the dust content of the air and the emission of garbage into the environment
Save maintenance resources and reduce troubleshooting time from hours to minutes with control system diagnostics
Reducing operating costs through the use of modern unified components
Modernization of the control system
Production of a control panel for a grain dryer mod. Tornum TK8-28-4
Installation of a modern Siemens SIMATIC S7-1200 universal controller and a SIMATIC IPC327E embedded industrial computer with a 23.8" Dell monitor
Installation of low-voltage switching technology: introductory machine, starting assemblies, intermediate relays
Installing a Siemens SINAMICS V20 frequency converter for fan control
Creation of an automated process control system for grain dryer control - Tornum TK8-28-4
Control system in accordance with the international standard OMAC PackML (ISA-TR88.00.02), providing data for calculating OEE (Overall Equipment Effectiveness) and RCA (Root Cause Analysis of Stoppages); interface for communication with MES / MOM, a set of modes, states and parameters of the machine, the reasons for transitions between states, a standardized appearance
Development of electrical circuit diagrams
PLC: Siemens SIMATIC S7-1200
HMI: Siemens SIMATIC WinCC
Shield set (included in the cost of the shield)
Installation of equipment in the shield
Wire and Device Marking
Shield testing
Adjustment of parameters of protection devices
Parameterization of drive technology
Parameterization/configuration of smart devices
Work in test mode
Operator instruction
Operating personnel instruction
Transfer of software to the Customer
Transfer of documentation to the Customer