Compound feed production shop for animals and poultry: storage bins for raw materials (wheat, barley, peas, sunflower, bran, etc.), transport lines (conveyors, bucket elevators), grinding, dosing, mixing, granulating equipment, areas for placing and storing finished products followed by loading. The need to replace obsolete equipment of the control system (year of manufacture - 2004). Exclusion of manual control from mnemonic circuits of electrical panels to reduce the human factor
Reduced downtime thanks to the reliability of the new control system
Save maintenance resources and reduce troubleshooting time from hours to minutes with control system diagnostics
Reduce troubleshooting time and reduce operating costs through the use of modern unified components
Creation of a unified system for monitoring performance indicators
Modernization of the control system
Installation of controller equipment: modern Siemens SIMATIC S7-1500 universal controller, workstation based on Dell Inspiron 3480 computer and DELL 23 LCD monitor.eight";
Installation of sensors: level sensors in bunkers in front of crushers
The control system corresponds to modern control systems: automatic formation of transport routes, automatic refinement of raw materials when crushing grain dosing components
DESIGN
Formation of electrical circuit diagrams
PROGRAMMING & CONFIGURATION
Programming controllers Siemens SIMATIC S7-1500
Operator station configuration (Siemens SIMATIC WinCC)
Writing an instruction manual
Dismantling old connections in cabinets
Installation of equipment in a cabinet
Laying signal cables
Laying cables of information networks
Electrical connection of signal cables in cabinets
Making changes and clarifications to the original schematic diagrams
COMMISSIONING
Debugging controller programs
Adjusting the configuration of operator stations
Work in test mode
Operator training
Service personnel training
Transfer of software to the Customer
Transfer of documentation to the Customer