Agro-Ros

The control system for storage bins for raw materials, finished products and transport and technological lines of the mixed fodder production shop

OBJECT

Compound feed production shop for animals and poultry: storage bins for raw materials (wheat, barley, peas, sunflower, bran, etc.), transport lines (conveyors, bucket elevators), grinding, dosing, mixing, granulating equipment, areas for placing and storing finished products followed by loading. The need to replace obsolete equipment of the control system (year of manufacture - 2004). Exclusion of manual control from mnemonic circuits of electrical panels to reduce the human factor

GOALS & RESULTS

Reduced downtime thanks to the reliability of the new control system

Save maintenance resources and reduce troubleshooting time from hours to minutes with control system diagnostics

Reduce troubleshooting time and reduce operating costs through the use of modern unified components

Creation of a unified system for monitoring performance indicators

SOLUTION

Modernization of the control system

Installation of controller equipment: modern Siemens SIMATIC S7-1500 universal controller, workstation based on Dell Inspiron 3480 computer and DELL 23 LCD monitor.eight";

Installation of sensors: level sensors in bunkers in front of crushers

DETAILS

The control system corresponds to modern control systems: automatic formation of transport routes, automatic refinement of raw materials when crushing grain dosing components

DESIGN

Formation of electrical circuit diagrams

PROGRAMMING & CONFIGURATION

Programming controllers Siemens SIMATIC S7-1500

Operator station configuration (Siemens SIMATIC WinCC)

Writing an instruction manual

MOUNTING

Dismantling old connections in cabinets

Installation of equipment in a cabinet

Laying signal cables

Laying cables of information networks

Electrical connection of signal cables in cabinets

Making changes and clarifications to the original schematic diagrams

COMMISSIONING

Debugging controller programs

Adjusting the configuration of operator stations

Work in test mode

Operator training

Service personnel training

Transfer of software to the Customer

Transfer of documentation to the Customer

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